WIRE
1/2011 May
The highly flexible system processes drawn or hot rolled material and is able to weld wires in freely combinable diameters from 6 to 16mm.
Bild: Schlatter
The longitudinal and cross wires are taken from eight coils that are able to carry wire coils of up to five tons.
With the system MG630 Tailor a highly flexible and cost-effective plant has been developed allowing the production of small up to very small batch sizes in a very efficient way.
Imagined mesh becomes real
Zurück
With the system MG630 Tailor a highly flexible and cost-effective plant has been developed allowing the production of small up to very small batch sizes in a very efficient way. It is possible to produce mesh both multi-line and directly from the coil with various recesses reducing additionally the material consumption.
The highly flexible system processes drawn or hot rolled material and is able to weld wires in freely combinable diameters from 6 to 16mm. Openings for windows, doors or electrical installations are yet realized directly in the integrated bar production process eliminating the need of cutting them out later on and making it possible to produce just in time almost any desired mesh shape and wire diameter combination specific to the construction site or precast element.
The entire plant is operated by just one person who enters the data of the mesh through the MeshStudio – a 3D drawing program – that has specifically been developed by Schlatter standardizing the exchange of data of the mesh among the customer, the producer and the mesh welding plant of Schlatter. This allows to plan meshes in every detail even without any background knowledge of CAD. Alternatively, the MeshStudio can import mesh geometries as CAD data. Then the MeshStudio determines the ideal welding parameters and calculates the material utilization.
The longitudinal and cross wires are taken from eight coils that are able to carry wire coils of up to five tons. The Rectormatic 8-2-S, furnished with eight hyperbolic straightening units and integrated central lubrication system, straightens and cuts two wires simultaneously at a speed of up to 140m/min. The wires are cut by two electrically driven shears.
The accurately cut longitudinal and cross bars are carried to the welding unit by feeders, where they are welded by up to twelve independently servomotor-driven adjustable welding presses.
The MG630 Tailor is equipped with up to four medium frequency power sources and up to eight transformers allowing to weld wire diameters of up to 16mm.
Not only the welding quality and performance but also the entire plant design convinces the industry; all elements are designed for a smooth running multi-shift operation. Due to the modular concept – characteristic for all Schlatter components – various expansion stages are obvious also the MG630 Tailor for which may even be retrofitted.
Schlatter Industries AG
Brandstrasse 24, 8952 Schlieren, Switzerland
Tel.: +41 44 7327111
Fax: +41 44 7324550
e-mail: info@schlattergroup.com
www.schlattergroup.com
Brandstrasse 24, 8952 Schlieren, Switzerland
Tel.: +41 44 7327111
Fax: +41 44 7324550
e-mail: info@schlattergroup.com
www.schlattergroup.com
Kommentar schreiben
© 2012 MEISENBACH GMBH - VERLAG