Zumbach Electronics technology is in use world-wide for such dimensional parameters as diameter, thickness, eccentricity, out-of-round and for physical or electrical parameters like expansion, capacitance, dielectric strength, and more. One or more parameters of a production line can be monitored simultaneously.
These technologies guarantee a fast return on investment (ROI) and offer a most efficient solution for specific applications and are most valuable for material savings and process optimization. In order to assure the quality of the final wire and cable product of any size and form, we use among others the following state-of-the-art technolgies:
Ultrasonics: For wall thickness, with UMAC/Wallmaster systems:
- Up to eight measuring points
- Up to 15.000 measurements/s
- Novel concentric transducer adjustment allows product diameter set in a few seconds
Optical / Magnetic (combined): For eccentricity/concentricity and diameter, with ODEX gauges
- Insensitive to wire vibration thanks to high speed scanning
- Extremely compact and fully static, no moving mechanisms
- Automatic inductor control allows for installation in tight areas
X-Ray Tomography: For wall thickness, eccentricity, diameter/ovality with Rayex Systems
- High measuring rates, simultaneously in x and y axis
- Unique protection system for beryllium windows
- Customized measuring tube segments
Laser: for diameter /ovality with 1, 2 or 3 axis ODAC gauges
- Highest accuracy, repeatability up to 0.05µm/0.0000001in.
- Ultra high scan rate, up to 2000/s
- Worldwide, more than 60.000 gauges sold

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